This project combines the working concepts of feeding blanking lines and laser cutting to solve the problem of rapid unloading of continuous metal and non-metal strips without molds, significantly reducing the investment in unloading equipment and mold consumption. The highly efficient optimized nesting software and multi-channel programming control software make the no-lapping cutting technology of the laser cutting play to the extreme, effectively improving the utilization rate of materials. It provides reliable equipment for the realization of intelligent manufacturing and fills the blank of high-end cutting and blanking equipment in China. The technology reaches the domestic leading and international advanced level.
Ruihui has developed the uncoiling and blanking laser cutting production line to provide an overall system of uncoiling – leveling – dynamic cutting until unloading, which replaces the traditional work mode of uncoiling and then shearing, then transporting to the laser cutting station for cutting, and then manually unloading the material afterward. This improves the utilization rate of the coil and minimizes labor requirements, which can reduce costs. It is suitable for mass production and can handle a variety of drawings without the need for molds, reducing the waiting period and costs.
Features
- Conform to the development plan of energy saving and emission reduction of the society.
- Improve the quality of blanks, and at the same time facilitate the enterprise material management, reduce material loss.
- No need for mold input, offer good equipment flexibility, which can maximize the user’s product requirements.
- Increase material utilization rate by more than 5-10%, , which can bring huge economic benefits.
- Employ automated production to significantly reduce labor costs, lower production costs, and ensure the safety of workers.
- Serve as a replacement for traditional blanking lines and an upgrade to existing laser cutting equipment, offering high cost-effectiveness and rapid return on investment.
Applications
Hardware and Home Appliance
Ruihui initially developed the customers in the cookware industry, mainly for cutting round pieces. The technology can expand to industries with high sheet metal demand, such as refrigerators, air conditioners, washing machines, sterilizers, and filing cabinets. It dramatically reduces tooling costs and shorten cycle times by flexibly adjusting cutting programs to accommodate a wide range of sizes and shapes.
Automotive Hot-Formed Part Blanking
As lightweight materials help to improve vehicle performance and can play a role in energy saving and emission reduction, hot-formed parts are increasingly used in new energy vehicles at present. Due to the complexity of the blank shape of this type of part, it is more suitable to be produced by laser blanking line.
Automotive Interior/Exterior Panel Blanking
Based on the flexible blank pattern of laser cutting, it can greatly reduce mold design, manufacturing, and testing steps for new vehicle models, saving mold costs. The laser blanking line can eliminate the need for substantial blanking mold costs during the development of new vehicle models. In addition to saving mold expenses, the use of laser blanking lines also provides numerous advantages for the downstream forming processes of automakers and suppliers.
