Model: Testing Line
Category: Hot Forming
Brand: RuiHui
Material width(mm): Max 1500×1800
Min 400×150
Material Thickness(mm): 0.6-3.5
Material: Steel/Aluminum
Material Weight: ≤30KG
Payment Terms: T/T
It is especially suitable to automobile manufacturing, aerospace industry, electronics industry, home appliance manufacturing, etc.
Hot forming process testing line is primarily designed to meet the needs of mold manufacturers for trial runs and small-batch production customers. It can accommodate 3-5 layers of box-type heating furnaces, and can adapt to single or dual heating furnaces. The line is versatile, supporting the production of various types of single-piece and small-sized components.
Materials can be loaded manually or automatically onto the fork, which rotates to deliver them to the furnace for heating. After heating, the materials are transferred to the press entrance using the fork. A mechanical arm on the press quickly places the materials into the molds, initiating a rapid and precise pressing process.
The press applies suitable pressure and undergoes cooling as per the process requirements, resulting in properly formed components. The finished products are then extracted from the molds manually or with the aid of a mechanical arm, completing the entire process from material to final product production.
Hot forming process testing automatic stamping production line usually includes destacking system, automatic feeding system, punch press, hot furnace, transmission system, 3D transfer and control system, and other components.
The automatic feeding system automatically transports raw materials to the punching machine to ensure a continuous supply for production. The punch press uses a mold to stamp and form metal materials.
Hot furnaces provide a high-temperature environment to enable the thermoforming process. The transfer system smoothly transfers the stamped parts to the roller furnace area.
The control system intelligently manages the entire production line to realize automatic control and monitoring of the production process.
High Efficiency:
The automatic production line realizes continuous production without stopping to change molds, which greatly improves production efficiency.
The automatic feeding system and transmission system operate efficiently, saving manpower and time costs.
Accuracy:
The automatic control system can precisely control the parameters of each step to ensure the consistency of product size and quality.
Errors and fluctuations in manual operations are eliminated, and the accuracy and stability of the product are improved.
Flexibility:
The production line can be quickly adjusted and switched according to the requirements of different products to meet the production needs of multiple varieties and small batches.
By changing molds and adjusting parameters, the production line can easily cope with the processing requirements of different products, reducing the product changeover time.
Safety:
Automated production reduces the chances of workers coming into contact with machines and reduces the risk of personal injury during production.
Systematic safety measures and emergency shutdown functions ensure the safe operation of the production process.
Save Costs:
Automated production reduces labor costs and reduces the input of human resources.
By precisely controlling the consumption of materials and energy, the scrap rate and energy waste are reduced, and the production cost is saved.
Data Monitoring and Analysis:
The automatic control system can monitor the data in the production process in real time and record the production situation.
Through data analysis, potential problems can be discovered in time, the production process can be optimized, and production efficiency and product quality can be improved.
Material With(mm)： | Max:1800*1500mm |
| Min:400*150mm | |
| Material Thickness(mm)： | 0.6-3.5mm |
| Number of Production Pieces:： | 1 mold 1 piece |
| Material： | Steel/Aluminum |
| Adaptation Furnace： | Continuous Furnace |
| Material Weight： | ≤30KG |
| Configuration system： | Siemens control system and drive system |
1. Strong water resit bottom in plywood.
2. Corner protect by foam and fixed by a protective film.
3. All covered by a strong and hard protective film.
4. Inside steel frame protector.
5. Plywood packing and steel strip outside fixed the box.
6. Finishing packing by normal container or frame container.
1. Equipment model selection, provide the technical parameters of the relevant equipment.
2. Progressing Solution Design: According to the customer’s product processing requirement, we can design a unique solution that supports higher manufacturing efficiency and better processing quality for the customer.
3. Customized Machine Design: According to the customer’s application, we may revise our machine according to the customer’s convenience and high production efficiency.
1. As a professional Automation machine manufacturer and supplier, RUIHUI will supply the all machine with training video and user’s manual in English for installation, operation, maintenance, and trouble-shooting, and shall give technical guides by remote, such as TeamViewer, E-mail, Telephone, Mobile, Whatsapp, Skype, 24/7 online chat, and so on, when you meet some problems of installation, operation or adjusting.
2. You can come to our factory for training. We will offer professional guidance and direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools, and a testing facility. Training Time: 3~5 days.
3. Our engineer will do a door-to-door instruction training service at your local site. We need your help to deal with the visa formality, prepaid traveling expenses, and accommodation to us during the business trip and service period before their dispatch.
As a top Automation Machine brand in the world, RUIHUI promise:
1. 1 year for the whole Ruihui machine free warranty.
2. Long life-time maintenance, the after-sale department will offer 24/7 English online support.
3. We provide machine-related parts service
4. After the warranty period expired, the Ruihui buyer only needs to pay the actual maintenance cost.
5. Certificate support:
All the machines can be shipped worldwide by sea, air, or express logistics via DHL, FedEx, and UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.
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