Model: Roller Furnace
Category: Hot Forming
Brand: RuiHui
Material width(mm): Max 2500×2300
Min 400×150
Material Thickness(mm): 0.6-3.5
Speed Range: ≥4SPM
Material: Steel
Payment Terms: T/T
It is especially suitable to automobile manufacturing, aerospace industry, electronics industry, home appliance manufacturing, etc.
Roller furnace hot forming automatic stamping production line first uses the stamping process to cut and shape metal materials through pre-designed molds.
Use a robot or a truss to unstack the material sheets on the configured 2 stacking trolleys, and use laser or gravity coding to quickly code after unstacking.
The blank is fed into the roller body furnace, and by controlling the high temperature and the rotation of the roller wheel, the stamped part is heat treated to achieve the desired shape and performance.
After the material is output and the hot material is centered and lifted, the product is grasped into the mold by the manipulator on the press; the press is quickly pressed down to form and controlled cooling, and the high-strength steel plate has austenite transformation in the temperature field is martensite;
Finally, the formed product is taken out from the mold and placed on the conveyor belt by the unloading manipulator, and manually received; the whole line is configured with a monitoring display, production information display, and other auxiliary configurations;
During the whole production process, the process parameters are monitored and adjusted in real-time through the automatic control system to ensure the stability and consistency of production.
Roll furnace hot forming automatic stamping production line usually includes destacking system, automatic feeding system, punch press, roll furnace, transmission system, 3D transfer and control system, and other components.
The automatic feeding system automatically transports raw materials to the punching machine to ensure a continuous supply for production. The punch press uses a mold to stamp and form metal materials.
Roll furnaces provide a high-temperature environment to enable the thermoforming process. The transfer system smoothly transfers the stamped parts to the roller furnace area.
The control system intelligently manages the entire production line to realize automatic control and monitoring of the production process.
High Efficiency:
The automatic production line realizes continuous production without stopping to change molds, which greatly improves production efficiency.
The automatic feeding system and transmission system operate efficiently, saving manpower and time costs.
Accuracy:
The automatic control system can precisely control the parameters of each step to ensure the consistency of product size and quality.
Errors and fluctuations in manual operations are eliminated, and the accuracy and stability of the product are improved.
Flexibility:
The production line can be quickly adjusted and switched according to the requirements of different products to meet the production needs of multiple varieties and small batches.
By changing molds and adjusting parameters, the production line can easily cope with the processing requirements of different products, reducing the product changeover time.
Safety:
Automated production reduces the chances of workers coming into contact with machines and reduces the risk of personal injury during production.
Systematic safety measures and emergency shutdown functions ensure the safe operation of the production process.
Save Costs:
Automated production reduces labor costs and reduces the input of human resources.
By precisely controlling the consumption of materials and energy, the scrap rate and energy waste are reduced, and the production cost is saved.
Data Monitoring and Analysis:
The automatic control system can monitor the data in the production process in real time and record the production situation.
Through data analysis, potential problems can be discovered in time, the production process can be optimized, and production efficiency and product quality can be improved.
Material With(mm)： | Max:2500*2300mm |
| Min:400*150mm | |
| Material Thickness(mm)： | 0.6-3.5mm |
| Number of Production Pieces:： | 1 mold 1 piece–1 mold 4 pieces |
| Material： | Steel |
| Adaptation Furnace： | Continuous Furnace |
| Speed Range： | ≥4spm |
| Configuration system： | Siemens control system and drive system |
1. Strong water resit bottom in plywood.
2. Corner protect by foam and fixed by a protective film.
3. All covered by a strong and hard protective film.
4. Inside steel frame protector.
5. Plywood packing and steel strip outside fixed the box.
6. Finishing packing by normal container or frame container.
1. Equipment model selection, provide the technical parameters of the relevant equipment.
2. Progressing Solution Design: According to the customer’s product processing requirement, we can design a unique solution that supports higher manufacturing efficiency and better processing quality for the customer.
3. Customized Machine Design: According to the customer’s application, we may revise our machine according to the customer’s convenience and high production efficiency.
1. As a professional Automation machine manufacturer and supplier, RUIHUI will supply the all machine with training video and user’s manual in English for installation, operation, maintenance, and trouble-shooting, and shall give technical guides by remote, such as TeamViewer, E-mail, Telephone, Mobile, Whatsapp, Skype, 24/7 online chat, and so on, when you meet some problems of installation, operation or adjusting.
2. You can come to our factory for training. We will offer professional guidance and direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools, and a testing facility. Training Time: 3~5 days.
3. Our engineer will do a door-to-door instruction training service at your local site. We need your help to deal with the visa formality, prepaid traveling expenses, and accommodation to us during the business trip and service period before their dispatch.
As a top Automation Machine brand in the world, RUIHUI promise:
1. 1 year for the whole Ruihui machine free warranty.
2. Long life-time maintenance, the after-sale department will offer 24/7 English online support.
3. We provide machine-related parts service
4. After the warranty period expired, the Ruihui buyer only needs to pay the actual maintenance cost.
5. Certificate support:
All the machines can be shipped worldwide by sea, air, or express logistics via DHL, FedEx, and UPS. You are welcome to get a free quotation by filling up the form with your name, email, detailed address, product, and requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and freight.
ruihui2000@ruihui.cn
+86-0769-89296726
+86-769-8929 6726 sales@ruihui.cn Facebook-f Twitter Linkedin Youtube Hot Forming Process Testing Line Model: Testing Line Category: Hot Forming Brand: RuiHui Material width(mm): Max 1500×1800
Roller Furnace Hot Automatic Stamping Line Type: Box Furnace Category: Hot Forming Brand: RuiHui Material width(mm): Max 2500×2300
