The decoiler machine can uncoil the wires in a very short time, and straighten them at the same time. The entire process of the flattening machine is quick and automatic. The straightening machine can make the straightness of the wire very accurate beacuse there are two sets of flat rollers on the upper and lower sides of all steel straighteners. And With this machine, You can get a good grade coiled wire or lump steel to process in an automatic condition that can save much inner labor.
In very simple terms, a decoiler is machine used to uncoil and level coils. At the same time, it performs the task of a flattening machine for leveling stencils or plates and their multi-layer coils or sheets. The leveling system of the decoiler works on the principle of using two sets (one each on both sides) of large diameter flat rollers to support large diameter flattened coils & sheets.
What is Decoiler Machine?
The Function and Working of The Decoiler
The decoiler is a specialized machine for coiling and flattening, which is widely used in the production of cold-drawn products, such as steel bars, to coil and uncoil wire ropes, sheets, and various flat lines. When the wire goes up, it will be automatically uncoiled; when the wire goes down, it will automatically coil. The machine is composed of three parts: the base machine body; the motor drive; XBG heavy duty rotary lifting platform lifting system lifting plate lifting mechanism of the leveling frame; leveling gear frame; friction gear device; high-precision leveling gear motor spindle assembly gearbox motor (mainly composed of motor, reducer, central shaft, and driving shaft); four pairs of timing belt pulleys; upper and lower sets of 4 pairs of pulleys with flange shafts.
Here we will simplify the process of the working mechanism from the above components and parts to make it easier for you to understand.
How does a straightening machine work?
The straightening machine is one of the most critical machines in the manufacture of steel coil. Although its technology is relatively mature, still there are many problems in different workshops for the operation and maintenance of this equipment, which frequently occurs in the process, affecting the product quality and cost increase greatly.
Thus, from Guangdong RUIHUI Intelligent Technology Co., Ltd. accumulated rich production experience, summed up a lot of practical problems encountered during the use of leveling machines at various places, combined with our daily work practices and other related factors through repeated experiments, to provide technical and economical solutions.
There are two decoiler machines: a power type and a manual type. The power machine has a motor, gear reducer, etc., while the manual version only has the handle reducer. For the back spindle shaft of the straightening machine frame, there is a left-hand thread to release the key pressure pin and a right-hand thread to fix it. The fixing shaft section with the handle is partly driven by hand and can be rotated.
The decoiler machine is such an important piece of machinery in the steel and wire industry. If not used properly, it could potentially put lives at risk. Understanding the inner workings of the decoiler machine, how it works and how to use it properly is a necessity when using one of these machines.
It is known that the decoiler is important and is a professional piece of equipment. The decoiler plays an important role in the manufacture of steel products, and it is an indispensable supplementing production line. But in fact, there are many newcomers who can not fully understand what a decoiler machine. In this article, you will learn about the various parts of the decoiler machine and its functions.